Summary
Fluid penetration from water-based muds into shale formations results in
swelling and subsequent wellbore instability. Particles in conventional
drilling fluids are too large to seal the nano-sized pore throats of shales and
to build an effective mudcake on the shale surface and reduce fluid invasion.
This paper presents laboratory data showing the positive effect of adding
commercially available, inexpensive, nonmodified silica nanoparticles (NP)
(particle sizes vary from 5 to 22 nm) to water-based drilling muds and their
effect on water invasion into shale.
Six brands of commercial and nonmodified nanoparticles were tested and
screened by running a three-step pressure penetration (PP) test (brine, base
mud, nanoparticle mud). Two types of common water-based muds, a bentonite mud
and a low-solids mud (LSM), in contact with Atoka shale were studied with and
without the addition of 10 wt% nanoparticles. We found that a large reduction
in shale permeability was observed when using the muds to which the nonmodified
nanoparticles had been added. For the bentonite muds, the permeability of Atoka
shale decreased by 57.72 to 99.33%, and, for the LSMs, the permeability of
Atoka shale decreased by 45.67 to 87.63%. Higher plastic viscosity (PV) and
lower yield point (YP) and fluid loss (FL) of the nanoparticle muds compared
with base muds were also observed. We also found that nanoparticles varying in
size from 7 to 15 nm and a concentration of 10 wt% are shown to be effective at
reducing shale permeability, thereby reducing the interaction between Atoka
shale and a water-based drilling fluid.
This study shows for the first time that it is possible to formulate
water-based muds using inexpensive nonmodified and commercially available
silica nanoparticles and that these muds significantly reduce the invasion of
water into the shale. The addition of silica nanoparticles to water-based muds
may offer a powerful and economical solution when dealing with
wellbore-stability problems in troublesome shale formations.
© 2012. Society of Petroleum Engineers
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History
- Original manuscript received:
21 June 2011
- Meeting paper published:
30 October 2011
- Revised manuscript received:
6 December 2011
- Manuscript approved:
21 December 2011
- Published online:
27 February 2012
- Version of record:
15 March 2012