SPE Drilling & Completion
Volume 20, Number 4, December 2005, pp. 251-257

SPE-84316-PA

Ultradeepwater Hydraulics and Well-Control Tests With Extensive Instrumentation: Field Tests and Data Analysis

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DOI  More information 10.2118/84316-PA http://dx.doi.org/10.2118/84316-PA

Citation

  • Rommetveit, R., Bjorkevoll, K.S., Gravdal, J.E., Goncalves, C.J.C., Lage, A.C.V.M., Campos, J.E.A., Aragao, A.F.L., Arcelloni, A., and Ohara, S. 2005. Ultradeepwater Hydraulics and Well-Control Tests With Extensive Instrumentation: Field Tests and Data Analysis. SPE Drill & Compl  20 (4): 251-257. SPE-84316-PA.

     

Discipline Categories

  • 1.2 Drilling Design and Analysis
  • 1.2.3 Torque/Drag Modeling, BHA Performance Prediction
  • 1.2.5 Materials Selection (Casing, Fluids, Cement)
  • 1.2.6 Well Control, Blowout Flow Modeling
  • 1.2 Drilling Design and Analysis

Summary

Detailed measurements of downhole pressures and temperatures have been performed during simulated drilling operations at ultradeepwater offshore Brazil. Sensors were placed at six different positions along the drillstring, which made high-frequency recordings of pressure and temperature during

• Surges and swabs at different depths.

• Gel-breaking tests.

• Circulation sweeps.

• Migration of gas in the riser.

It was expected that the special conditions in ultradeep wells with low temperature along most of the very long riser would cause some significant deviations from corresponding measurements in more-normal wells. The measurements aimed at identifying, understanding, and quantifying such effects. This is considered very important because a narrow window between pore and fracture pressure is common in very deep waters.

Advanced transient models were used to identify the most interesting effects. Effects that are reliably reproduced by advanced transient models are also important, but operators are able to do calculations to prepare for them.

A remote-operated vehicle (ROV) recorded temperature outside the riser during experiments to give input to a detailed study of heat transfer from drilling fluid inside the riser to the seawater outside.

The purpose of the tests was to obtain detailed measurements of physical effects that may be important in ultradeepwater wells.

This paper presents a detailed analysis of the recorded data, including comparing them to advanced computer models for transient pressure and temperature during drilling, circulation, and surge/swab. In addition, the gas migration is simulated with an advanced kick simulator.

Introduction

Safe and economic drilling in ultradeepwater poses a number of technical challenges. Some assumptions made for moderately deep water depths (<1500 m) cannot be extrapolated to ultradeepwater drilling conditions.

A joint-industry research program has focused on several challenges associated with well control, hydraulics, and drilling-fluid performance inside the riser and well in cold, ultradeepwater environments.

The program has addressed the following issues: ultradeep-riser hydraulics and temperature, critical pressure effects for ultradeepwater drilling, and gas rise and migration in ultradeep risers.

In summary, the following benefits have been anticipated on the basis of this project:

• Improved drilling practices and economics on the basis of increased understanding and knowledge of ultradeep drilling-fluid hydraulics and temperatures in the riser.

• Increased control of downhole pressures and formation fractures on the basis of drilling-fluid hydraulics in the riser section of ultradeepwater; this will reduce occurrence of costly problems downhole.

• Fewer well and formation problems result in unanticipated downhole pressures that are a direct result of mud-gelling properties in the seawater-cooled riser.

• Safer prediction and handling of gas in ultradeep risers.

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History

  • Original manuscript received: 21 January 2004
  • Revised manuscript received: 22 August 2005
  • Manuscript approved: 4 September 2005
  • Version of record: 15 December 2005