SPE Projects, Facilities & Construction
Volume 1, Number 4, December 2006, 1-18

SPE-100375-PA

Rheology of Gas-to-Liquid Products, Alaska North Slope (ANS) Crude Oil, and Their Blends for Transportation Through the Trans-Alaska Pipeline System (TAPS)

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DOI  More information 10.2118/100375-PA http://dx.doi.org/10.2118/100375-PA

Citation

  • Inamdar, A., Chukwu, G.A., Khataniar, S., Patil, S.L., and Dandekar, A.Y. 2006. Rheology of Gas-to-Liquid Products, Alaska North Slope (ANS) Crude Oil, and Their Blends for Transportation Through the Trans-Alaska Pipeline System (TAPS). SPE Proj Fac & Const1 (4): 1-18. SPE-100375-PA.

Discipline Categories

  • 4 Projects, Facilities and Construction

Summary

It is projected that by the year 2015, Alaska North Slope (ANS) crude-oil production will decline to such a level (200,000 to 400,000 B/D) that there will be a critical need for pumping additional liquids through the pipeline to maintain economic operation of the Trans-Alaska Pipeline System (TAPS). The estimated proven and recoverable gas reserves of 38 trillion cubic feet (Tcf) on the ANS can be converted to a high-premium liquid product using gas-to-liquids (GTL) technology. The GTL product can be transported from the ANS to the southern port of Valdez, Alaska through the TAPS.

One of the proposed modes of transportation of the GTL products from ANS to market is by commingling it with crude oil as a single phase and pumping the mixture through the TAPS. This mode of transportation changes the properties of the GTL as well as the crude oil. The focus of this work, therefore, was to determine the physical and chemical properties of GTL and its blends with ANS crude oil, analyze the energy requirements for flowing the mixture through TAPS, and determine the optimum blend ratio to maximize the transportation economics. Four blends of GTL/crude-oil mixture in the ratios of 1:1, 1:2, 1:3, and 1:4 were prepared for their rheological evaluation and pressure drops at different temperature conditions.

The results of the analysis show that flow behavior of the GTL and GTL blends are temperature sensitive. Viscosity and density of the blends were found to decrease with increasing amounts of GTL and increasing temperature. The optimum GTL/crude-oil blend ratio of 1:2.5 (28%:72%) was determined to take full advantage of the economics of commingled flow of GTL/crude-oil mixture through the TAPS.

Introduction

The ANS has a huge amount of natural-gas reserves, which can be exploited in many different ways. It is seen as an excellent economic potential for the state of Alaska. The estimated ANS proven and recoverable reserves of natural gas in known oil and gas reservoirs is approximately 38 Tcf (Thomas et al. 1996). Currently, the natural gas in the ANS is used primarily for pressure maintenance, miscible injectant (MI), running gas turbines in some of the pump stations to support liquid movement in TAPS, and power oil-production facilities. Most of the gas may remain unused upon depletion of ANS recoverable oil and thus may be stranded, unless an option for transportation is developed to make it marketable. The various options being examined for operational and economic feasibility for the optimum use of ANS natural gas include constructing a new Alaska Natural Gas Transportation System (ANGTS) to transport the gas to the lower 48 states by way of Canada; constructing a shorter pipeline to Valdez, from where the gas would be converted to liquefied natural gas (LNG) and shipped to the markets; and converting the gas to gas-to-liquid products (GTL), blending it with the ANS crude oil, and transporting the resulting liquid through the existing TAPS. Thomas et al. (1996), in their previous study, concluded that “state-of-the-art GTL conversion technology appears to be feasible and could be deployed within a meaningful time frame to sustain ANS and TAPS oil operations for 20 or more years beyond what might be anticipated without GTL.” The GTL technology might also prove to be the best method for monetizing other stranded natural-gas reserves worldwide.

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History

  • Original manuscript received: 25 April 2006
  • Revised manuscript received: 3 August 2006
  • Manuscript approved: 16 August 2006
  • Version of record: 20 December 2006