SPE Projects, Facilities & Construction
Volume 2, Number 4, December 2007, pp. 1-8

SPE-104241-PA

A New Class of "Green" Corrosion Inhibitors: Development and Application

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DOI  More information 10.2118/104241-PA http://dx.doi.org/10.2118/104241-PA

Citation

  • Craddock, H.A., Caird, S., Wilkinson, H. and Guzmann, M.  2007.  A New Class of "Green" Corrosion Inhibitors: Development and Application. SPE Proj Fac & Const  2 (4): 1-8. SPE-104241-PA.

Discipline Categories

  • 5 Production and Operations

Summary

The chemical application of corrosion inhibitors is a widely adopted practice in production and processing operations in the oil and gas industry. Particularly challenging is the development of new chemistries, which maintain good protection of materials under a variety of conditions while being environmentally acceptable.
This paper illustrates patented work in the chemistry of alkyl polyglucosides (APGs) and their synergistic effect with polyaspartates (Wei).

The paper outlines the development of this inhibitor class, which demonstrates good general inhibitor performance in a number of oilfield brines, shows good filming characteristics under conditions of shear, and also has an excellent environmental profile. The paper examines the base chemistry of alkyl polyglucosides.

The paper illustrates the effect of inhibitors in a number of sweet and sour conditions as well as under various temperature conditions in a variety of oilfield waters. The results of laboratory tests under these conditions, such as linear polarization resistivity (LPR) the so-called “bubble test,” and the rotating cylinder electrode (RCE), are presented and discussed.

Environmental data on formulated products will also be given. To date, all formulations of this chemistry have been classified for use in the UK sector as Gold, with no substitution or other product warnings.

Introduction

Chemical inhibitors play an important role in the protection and mitigation strategies for the retardation of corrosive process within the oil and gas process industry (Webster et al. 1993; Dougherty 1998). A number of chemistries have been successfully applied (de Rues and Simon Thomas 2002) in this respect, primarily amines, quaternary salts of amines, and imidazolines (Reviews 1993), all of which act as filming protection agents either filming on the metal surface or a on a variety of scales [e.g., calcium carbonate deposited on these surfaces (Hodgkiess 2004)]. In addition to filming characteristics, it is essential that corrosion inhibitors also exhibit properties to slow the corrosion rate usually by a combination of the following: increasing the anodic or cathodic polarisation behavior, reducing the movement or diffusion of ions to the metal surface, and increasing the electrical resistance of the metallic surface.

Filming protection is the most widely used method of corrosion inhibition in oil and gas processing and transportation (by pipeline). This is because of the necessity of having good protection against corrosion within a highly dynamic environment (Schmitt and Labus 1994). The mixture of crude oil, dissolved gases, condensate, connate, and other waters (brines) can give rise to a highly aggressive and corrosive media. To further challenge this environment, these mixtures are often under conditions of high flow, creating a number of shear stress conditions (Efird et al. 1993).

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History

  • Original manuscript received: 21 March 2006
  • Meeting paper published: 30 May 2006
  • Revised manuscript received: 11 May 2007
  • Manuscript approved: 21 July 2007
  • Version of record: 20 December 2007