SPE Projects, Facilities & Construction
Volume 5, Number 3, September 2010, pp. 121-135

SPE-124499-PA

Mechanistic Modeling of Solids Separation in Solid/Liquid Hydrocyclones

View full textPDF ( 1,346 KB )

DOI  More information 10.2118/124499-PA http://dx.doi.org/10.2118/124499-PA

Citation

  • Severino, J.G., Gomez, L.E., Wang, S., Mohan, R.S., and Shoham, O. 2010. Mechanistic Modeling of Solids Separation in Solid/Liquid Hydrocyclones. SPE Proj Fac & Const  5 (3): 121-135. SPE-124499-PA. doi: 10.2118/124499-PA.

Discipline Categories

  • 4.1.2 Separation and Treating
  • 4.6.5 Sand
  • 4.8.4 Subsea Processing
  • 5.5.5 Solids Handling and Disposal
  • 5.3.6 Produced Water Management and Control

Keywords

  • Solids, Sand, Solids/Liquid Separation, Solids Removal, Hydrocyclones

Summary

Hydrocyclones have been used for many years for removing solids from continuous liquid media in the mineral, chemical, petroleum, and environmental industries, among others. In oilfield applications, the solid/liquid hydrocyclone (SLHC) has emerged as a sound technological and economical alternative to conventional filtration systems where space, efficiency, reliability, and continuous operations are critical. The SLHC is particularly attractive in offshore, subsea water-injection applications and in other oilfield operations. Early and effective removal of solids in pipelines and process equipment help prevent erosion and premature failures that are costly and pose serious health, safety, or environmental hazards.

To date, hydrocyclone design has relied primarily on empirical experience and, most recently, costly and lengthy computational fluid dynamic (CFD) simulations. The main objective of this work is the development of a mechanistic model for practical, yet reliable, SLHC design. The proposed model is capable of describing the hydrodynamic-flow phenomena inside the hydrocyclone, enabling the prediction of continuous-phase-swirl intensity and the velocity profile used in determining particle trajectories, and hence, the grade separation efficiency curves. The model is validated against oilfield experimental data run under a wide range of conditions and equipment configurations. Model agreement with Global and Grade separation efficiency data are 94.7% and 88.2%, respectively.

View full textPDF ( 1,346 KB )

History

  • Original manuscript received: 22 August 2009
  • Meeting paper published: 5 October 2009
  • Manuscript approved: 21 November 2009
  • Published online: 13 September 2010
  • Version of record: 13 September 2010