SPE Production & Operations
Volume 25, Number 4, November 2010, pp. 509-523

SPE-131594-PA

A Dynamic Simulation Study of Water Hammer for Offshore Injection Wells To Provide Operation Guidelines

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DOI  More information 10.2118/131594-PA http://dx.doi.org/10.2118/131594-PA

Citation

  • Tang, Y. and Ouyang, L.-B. 2010. A Dynamic Simulation Study of Water Hammer for Offshore Injection Wells To Provide Operation Guidelines. SPE Prod & Oper  25 (4): 509-523. SPE-131594-PA. doi: 10.2118/131594-PA.

Discipline Categories

  • 4.6.5 Sand
  • 4.8.3 Flow Assurance in Subsea Systems
  • 4.9.1 Operating Procedures
  • 4.8.1 Subsea Production Equipment
  • 4.5.2 Pipeline Transient Behavior (Water Hammer, Slug Prediction)

Keywords

  • Water Hammer , Offshore injector, Dynamic Simulation , Operation Guidelines

Summary

In water injectors, rapid shut-in creates a water hammer. Water-hammer effects resulting from the shutting in of water-injection wells have considerable impact on injection-well performance and longevity. Over time, injectors that undergo repeated rapid shut-ins often have significantly reduced injectivity and show evidence of sanding and even failure of the downhole completion. This study seeks to provide an operational reference for the well-injection operation and valve installation to mitigate backflow and maintain the downhole-sand-control-device integrity and thus good water injectivity.

Two different shut-in scenarios for an offshore injection system have been investigated. One of the scenarios is that two wells are shut in and the third well is kept open. The other scenario is that the topside pump is stopped while the injection wells are still kept open. Water-hammer sensitivity on different parameters, such as valve-installation position, stroke time, water-backflow conditions, and the hydraulic characteristics, has been performed.

For Scenario I, the pressure change because of the wellhead shut-in is approximately 200 psi at bottomhole, which is much lower than the amplitude seen at the wellhead (3,400 psi). The third well, that stays open for injection, experiences an even larger pressure surge (approximately 450 psi at bottomhole). Backflow for the opening well could be close to 10,000 STB/D. With increasing skin because of cumulative injectivity damage by water-particle plugging and thermal-induced fracture closure at shut-in, the water-hammer-pressure fluctuation can be as high as 1,200 psi. For Scenario II, pressure fluctuation because of topside shut-in is 300 psi. With the surface-controlled subsurface safety valve (SCSSV) closing when backflow is felt, the water-hammer fluctuation can be reduced to 200 psi.

Unlike the classic water hammer in pipelines, water hammer in injection wells is much less in surge amplitude because the high-injectivity reservoir behaves like a cushion to absorb the water-hammer impact on the downhole completion and sand-control infrastructure. Water hammer in the wells and pipeline system experiences (1) after-flow with reduced bottomhole pressure (BHP) and flow rate into formation, (2) backflow when BHP becomes less than reservoir pressure, and (3) resumption of water flow into reservoir when BHP starts to increase. This cyclic process continues with reduced amplitude in each cycle because of friction. A check valve set at the bottomhole could stop the backflow in less than 1 second. This study provides useful reference and operation guidelines on offshore water-injection and completion design consideration.

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History

  • Original manuscript received: 2 March 2009
  • Meeting paper published: 9 June 2010
  • Manuscript approved: 23 April 2010
  • Published online: 28 October 2010
  • Version of record: 17 November 2010