SPE Production & Operations
Volume 26, Number 4, November 2011, pp. 337-342

SPE-140228-PA

Case History: Lessons Learned From Retrieval of Coiled Tubing Stuck by Massive Hydrate Plug When Well Testing in an Ultradeepwater Gas Well in Mexico

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DOI  More information 10.2118/140228-PA http://dx.doi.org/10.2118/140228-PA

Citation

  • Arrieta, V.V., Torralba, A.O., Hernandez, P.C., García, E.R.R., Maia, C.T., and Guajardo, M. 2011. Case History: Lessons Learned From Retrieval of Coiled Tubing Stuck by Massive Hydrate Plug When Well Testing in an Ultradeepwater Gas Well in Mexico. SPE Prod & Oper  26 (4): 337-342. SPE-140228-PA. http://dx.doi.org/10.2118/140228-PA.

Discipline Categories

  • 6.6.4 Drillstem/Well Testing

Keywords

  • Deep Water Well Testing

Summary

A well-testing operation was performed to confirm productivity potential in an ultradeepwater area where a 5,660-ft exploratory well had been drilled. This was a gas well drilled from a semisubmersible drilling rig. Because well testing from semisubmersible rigs is a critical and sensitive operation, all planning had been carefully reviewed by the operator to ensure a safe, environmentally friendly operation.

The formation of hydrate plugs during ultradeepwater well testing is a critical concern because water can be trapped and form a solid crystalline structure around gas when there are low temperatures near the mudline. This hydrate formation is a common occurrence in deepwater drilling operations, particularly while using water-based mud. Thermodynamic inhibition may not be effective in these cases because several limitations in achieving the required injection rate exist.

Oilwell testing operations in deep and ultradeep water have become common practice around the world, and vast experience with these types of operations has been acquired; experience with gas wells, however, has not been as comprehensive, and only a few gas wells have been tested under the conditions presented in this type of scenario. Because of the low number of gas wells tested in these deepwater conditions, best-practice information is limited.

The intention of this paper is to present a case history and the lessons learned during a well-testing operation in which water production in the gas well was greater than anticipated during the cleanup period. A massive hydrate plug was formed while coiled tubing was being pulled out of hole, and the coiled tubing became stuck. The steps taken to free the coiled tubing will be discussed, and the discussion will include the following:

  • Conditions that must be present to form hydrates
  • How the problem in this case was resolved
  • How to help prevent hydrate formation
  • Best practices for well testing in deepwater gas wells to maintain safety and economic viability

This case history discusses a gas well being drilled with a semisubmersible drilling rig in ultradeep water, offshore Mexico.

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History

  • Original manuscript received: 3 May 2011
  • Meeting paper published: 3 February 2011
  • Revised manuscript received: 22 June 2011
  • Manuscript approved: 28 June 2011
  • Published online: 17 October 2011
  • Version of record: 22 November 2011