SPE Production & Operations
Volume 21, Number 1, February 2006, pp. 7-18

SPE-92663-PA

Evaluation Methods for Suspended Solids and Produced Water as an Aid in Determining Effectiveness of Scale Control Both Downhole and Topside

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DOI  More information 10.2118/92663-PA http://dx.doi.org/10.2118/92663-PA

Citation

  • Jordan, M.M., Johnston, C.J., and Robb, M. 2006. Evaluation Methods for Suspended Solids and Produced Water as an Aid in Determining Effectiveness of Scale Control Both Downhole and Topside. SPE Prod & Oper21 (1): 7-18. SPE-92663-PA.

     

Summary

The formation of mineral scale (carbonate/sulfate/sulfide) within the near wellbore, production tubing, and topside process equipment has presented a challenge to the oil and gas industry for more than 50 years. Chemical methods to control scale have been developed including scale squeeze treatments and continual chemical injection. A key factor in the success of such treatments is the understanding of chemical placement and the effectiveness of the treatment chemicals. Evaluation of residual chemical concentration and scaling ion chemistry have long been used in monitoring programs, and more recently, probes have been developed that increase the rate of evaluation/interpretation. All these methods prove that the chemical is present in the brine when sampled or that scale formation is not occurring at the point of brine analysis. Evaluation of suspended solids in terms of amount, mineral type, composition, and texture has been used along with brine chemistry to improve our understanding of the location of scale formation within production environments. This paper outlines the experimental methods developed and will cite examples from the North Sea of the use of suspended solids analysis by environmental scanning electron microscopy (ESEM) and the associated brine chemistry to evaluate the scale risk within the produced brine. The combination of these methods has improved integrated scale management in terms of evaluating scale squeeze placement effectiveness, squeeze lifetime, and topside scale-control challenges vs. separation problems.

The publication of this method with clear examples of the value it can bring to an integrated scale-management program for a field throughout its life cycle will benefit both emerging deepwater operations (evaluation of placement) and more established oilfield operations (reducing chemical costs).

Introduction

The development of subsea facilities (many with horizontal production wells) to improve the economics of marginal oilfield developments has focused attention on the need to monitor the performance of scale-control programs applied both downhole and to flowlines. The following short section outlines some of the monitoring methods used to date that can assist in the development of a continuous improvement loop that is part of an integrated scalemanagement program. An example of such a management program is presented in Fig. 1.

Scale-Inhibitor Monitoring Methods

Scale-Inhibitor-Performance Monitoring. Historically, the methods of monitoring the performance of a scale-inhibitor program have relied on the analysis of chemical residual and scaling ion concentration. More recently, the development of real-time monitoring has taken the management of such programs to a new level. Results are presented in the following sections that show that an understanding of the types of scale present (and their textures within produced fluids by means of ESEM) adds an extra dimension to the understanding of scale management for downhole and topside applications.

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History

  • Original manuscript received: 1 December 2004
  • Revised manuscript received: 25 July 2005
  • Manuscript approved: 2 August 2005
  • Version of record: 20 February 2006