SPE Production & Operations
Volume 22, Number 1, February 2007, pp. 50-58

SPE-97511-PA

Circulating Usage of Partial Produced Fluid as Power Fluid for Jet Pump in Deep Heavy-Oil Production

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DOI  More information 10.2118/97511-PA http://dx.doi.org/10.2118/97511-PA

Citation

  • Chen, S., Li, H., Zhang, Q., He, J. and Yang, D.  2007. Circulating Usage of Partial Produced Fluid as Power Fluid for Jet Pump in Deep Heavy-Oil Production. SPE Prod & Oper  22 (1): 50-58. SPE-97511-PA.

Discipline Categories

  • 5.2.3 Hydraulic and Jet Pumps
  • 5.1 Design and Optimization
  • 5.7 Operations Management

Summary

Jet pumping driven by light oil is one of the preferred lift methods for producing heavy oil in a deep heavy-oil reservoir. Generally, the amount of light oil required is too large to be acceptable. One solution which reduces the amount of light oil required is to blend light oil with a portion of the produced fluid at a reasonable ratio. Then, the produced fluid/light-oil mixture is reinjected into the well as the power fluid. In this case, the viscosity of the blended power fluid keeps increasing and eventually reaches its equilibrium value, which has been found to be a function of reservoir-oil viscosity, light-oil viscosity, the ratio of light oil to blended power fluid (volumetric percentage), and the ratio of well rate to diluent rate (M ratio). Moreover, an optimal ratio of light oil to blended power fluid can be determined by using an iterative algorithm developed in this study. Variations in any of the previously mentioned parameters, especially the viscosity of light oil and the ratio of light oil to blended power fluid, result in a significant change in both the viscosity of the blended power fluid and the pressure loss in the production string. It has been shown in a field application that the amount of light oil used for driving the jet pumping operation can be reduced by more than 50%.

Introduction

It is difficult to produce heavy oil from wells deeper than 3000 m using conventional artificial lift methods (Christ and Petrie 1989). When pumping oil from a deep heavy-oil reservoir, the sucker rod-pump method undergoes rod stretch and breakage. The submersible-pump method suffers from high temperature and thrust-bearing loads at high discharge pressures; furthermore, pump efficiency is greatly reduced at low production rates. The gas lift method requires a sufficient and sustainable gas source. In addition, it is expensive to compress the gas to high pressure and difficult to achieve low submergence. Therefore, more efficient methods must be sought for producing oil from deep heavy-oil reservoirs.

The jet pumping method has been proposed as an efficient artificial lifting technique for heavy-oil production (Cunningham 1957; Petrie et al. 1983a; Petrie et al. 1983b; Petrie et al. 1984; Tjondrodiputro et al. 1986; Tjondodiputro et al.1987). In principle, a low-pressure fluid in the reservoir is boosted and produced by blending it with a high-pressure fluid pumped downhole from the surface (Fig. 1). Furthermore, the jet pumping method has advantages for producing oil in deep wells because of its simplicity, lack of moving parts, small size of pump required, and ability to pump fluids with high viscosity and/or strong corrosivity. In addition, light oil can be used as the power fluid in deep heavy-oil wells because it reduces the produced fluid viscosity and the pressure loss in the production string. The reduction of the pressure loss can be mainly ascribed to the instantaneous and thorough blending of the power fluid and the reservoir fluid in the jet pump throat (De Ghetto and Giunta 1994).

A jet pump is a dynamic pump with a performance curve similar to that of a centrifugal pump (Brown and O’Brien 1980; Zhang 2000), as shown in Fig. 2. When light oil is used as the power fluid, the amount of light oil should be enough, not only to reduce the viscosity of the reservoir fluid in the production string, but also to provide sufficient energy to lift the reservoir fluid to the surface.

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History

  • Original manuscript received: 25 August 2005
  • Meeting paper published: 1 November 2005
  • Revised manuscript received: 28 April 2006
  • Manuscript approved: 9 May 2006
  • Version of record: 20 February 2007