SPE Reservoir Evaluation & Engineering
Volume 8, Number 5, October 2005, pp. 362-371

SPE-84075-PA

Experimental Studies of the Detection and Reuse of Produced Chemicals in Alkaline/Surfactant/Polymer Floods

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DOI  More information 10.2118/84075-PA http://dx.doi.org/10.2118/84075-PA

Citation

  • Wang, W. and Gu, Y. 2005. Experimental Studies of the Detection and Reuse of Produced Chemicals in Alkaline/Surfactant/Polymer Floods. SPE Res Eval & Eng8 (5): 362-371. SPE-84075-PA.

Summary

Alkaline/surfactant/polymer (ASP) flood processes have been applied increasingly in oil fields because of their contribution to high ultimate oil recovery. However, a major technical challenge is determining how to significantly reduce the amount and the cost of chemicals used so that ASP floods can become cost-effective as well. On the other hand, some field applications show that alkali, surfactant, and polymer concentrations remain relatively high in the produced liquids of ASP floods. Thus, successful detection and reuse of these chemicals can substantially minimize the capital cost and the environmental impact. In this paper, several methods are applied to detect each chemical and quantify its concentration in the produced liquids. In addition, reinjection tests of the produced chemicals are conducted for further enhancing oil recovery. More specifically, first, the total interactions of each chemical with the oil/brine/rock system are studied. With the developed detection methods for each individual chemical used in ASP floods, the total loss of each chemical is measured. The chemical loss is caused by its chemical reactions with the crude oil and the reservoir brine, as well as its adsorption onto the rock surface. Second, coreflood tests are performed for alkaline floods (AFs), surfactant floods (SFs), alkaline/surfactant floods (ASFs), and ASP floods (ASPFs) to determine their respective tertiary oil recoveries. Hence, a better understanding of how each chemical contributes to enhanced oil recovery (EOR) is achieved. Third, typical chemical concentrations in the produced liquids are measured and compared with those in the injected slugs to determine the potential of reusing these chemicals in practice. Finally, the coreflood tests of reusing these produced chemicals are carried out by reinjecting the produced liquids into new sandpacks or Berea-sandstone cores. The reinjection coreflood-test results show that the produced chemicals can be reused effectively to enhance oil recovery. It is anticipated that the detection methods and reuse schemes studied in this experimental work should facilitate the design, optimization, and implementation of ASP field flood projects.

Introduction

Chemical EOR operations are increasingly applied in oil fields as tertiary-oil-recovery methods. In the literature, there are excellent comprehensive studies on chemical flooding. A variety of chemical floods are conducted, such as AF, SF, polymer flood (PF), ASF, alkaline/polymer flood (APF), and ASPF. In particular, as one of the most effective EOR techniques, ASP flooding has been applied to recover the residual oil in sandstone and carbonate reservoirs since 1980. It has been reported that successful applications of ASP floods in oil fields can enhance oil recovery up to 20%.

Generally speaking, an ASP flood is a modified waterflood. Field applications of AFs alone usually result in poor oil recovery because of the alkaline loss caused by the chemical reactions with the reservoir rocks, the low acid number of the crude oil, and the adverse mobility ratio. The major EOR mechanisms of an ASP flood are described briefly as follows. In conjunction with the added surfactant, the surfactants generated in situ by the chemical reactions between the injected alkali and the natural organic acids in the crude oil can result in ultralow interfacial tension (IFT). The ultralow IFT at the oil/brine interface helps to emulsify and mobilize the residual oil in an oil reservoir. In addition, the reservoir-rock surface becomes more negatively charged at higher hydroxyl ion concentrations. These negatively charged ions not only prevent the adsorption of anionic chemicals, such as anionic surfactants and polymers, but they also change the wettability of the rock surface. Also, the added surfactant can increase the salinity tolerance of the alkali. To achieve the same displacement efficiency as that of a micellar PF, the surfactant concentration required in the ASP flood can be reduced by one order of magnitude. On the other hand, the injected polymer can significantly reduce the mobility ratio. The adsorption of polymer onto the reservoir rock can reduce the effective water permeability. Hence, polymer flooding improves both the areal and the vertical sweep efficiencies.

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History

  • Original manuscript received: 11 February 2004
  • Revised manuscript received: 21 December 2004
  • Manuscript approved: 25 May 2005
  • Version of record: 15 October 2005