SPE Journal
Volume 10, Number 1, March 2005, pp. 54-65

SPE-82270-PA

Effect of Crossflow on Foam-Induced Diversion in Layered Formations

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DOI  More information 10.2118/82270-PA http://dx.doi.org/10.2118/82270-PA

Citation

  • Nguyen, Q.P., Currie, P.K., and Zitha, P.L.J. 2005. Effect of Crossflow on Foam-Induced Diversion in Layered Formations. SPE  J.10 (1): 54-65. SPE-82270-PA.

Summary

Foams have been widely used to control fluid mobility in improved oil recovery as well as in near-wellbore production enhancement operations, such as acid diversion. The efficiency of fluid blockage and diversion depends strongly on the geological layering of the formation and on the occurrence of (viscous and capillary) crossflow. However, these effects have not been studied in detail in the literature. In this paper, we report an experimental study of foam-induced fluid diversion in isolated and capillary-communicating double-layer cores. Sodium dodecyl sulfate (SDS) surfactant was used at just above its critical micelle concentration. Natural rocks were used to manufacture concentric double-layer cores, having final permeability contrasts in the range of 10 to 200. We also used capillary-communicating double-layer cores, obtained by sintering two homogeneous glass-bead layers. In addition to pressure-drop monitoring, the in-situ fluid saturation was visualized using X-ray computerized tomography. A range of foam qualities has been investigated.

Introduction

The purpose of matrix acidizing is to remove formation permeability reduction near the wellbore (damage) by enlarging pore spaces and dissolving particles plugging these spaces. In stratified formations with damaged intervals distributed along the wellbore, the acidizing treatment often results in acid loss into nondamaged zones (high permeability), leading to a nonuniform injection profile. Several diversion techniques have been developed to improve the efficiency of acid placement, such as mechanical (straddle packer or ball sealers) or chemical (viscous fluids, particulate diverters). Among the latter, surfactant stabilized foam offers distinct technical, economical, and environmental advantages.1–6 A typical process of foam-diverted acidizing includes two stages. In the first stage, foam is placed in high-permeability layers (foam placement). Then in the second stage, the injection of acid starts and the foam is expected to divert acid into low-permeability layers (fluid diversion). Beside fluid rates and physicochemical properties of foam, the extent of capillary communication between layers of contrasting permeabilities has significant influence on macroscopic foam behavior in both stages.

Investigating foam propagation in two isolated parallel Berea sandstone cores with permeability contrast of approximately 5, Llave et al.7 observed a strong development of foam in the high-permeability core, resulting in foam diversion into the low-permeability one. For lower-permeability contrast ranging from 0.37 to 3.7 and high surfactant concentration, Yaghoobi et al.8,9 reported that foam developed rather uniformly throughout a composite core the two concentric layers of which were in capillary contact. In these studies, the relative foam propagation rates in layers were interpreted from the pressure-drop profile and the effluent foam quality. Recently, Bertin10 used the X-ray Computed Tomography (CT) technique to visualize the in-situ transient foam displacement in composite cores with a high-permeability contrast of approximately 67. With crossflow, their results show a uniform foam propagation over the core. However, if the crossflow is prohibited, the foam front traverses faster the low-permeability layer (LPL). Bertin et al.11 explained the latter on basis of capillary pressure-controlled foam stability. Kovscek and Bertin12 later reported that foam could strongly block the high-permeability layer (HPL) if its liquid fraction is sufficiently in this layer. Rossen13 and later Tanzil et al.14 proved theoretically that foam generation is promoted as gas flows from low permeability to high permeability.

Most of the previous experimental studies on the (acid) fluid-diversion stage were restricted to parallel flow configuration by using a dual-core flooding setup without any crossflow between the two cores. Burman and Hall4 reported that 74%-quality foam could divert 20% salt solution injected after foam to a low-permeability core, for permeability contrasts ranging from 1.6 to 3.8. Diversion efficiency has also been found to increase with foam quality. However, Thompson and Gdanski15 observed longer acid diversion with higher foam quality for very low-permeability limestone cores. Bernadiner et al.16 also proposed the use of foamed acid to obtain stimulation deeper from the wellbore. Zerhboub et al.17 and later Parlar et al.18 reported a strong effect of foam slug size and shut-in period between foam placement and fluid injection stages on diversion efficiency. The effect of the system pressure was also highlighted by Siddiqui et al.19 The work of Behenna20 showed an extreme case in which the damaged layer to be stimulated has permeability of 0.28 md, allowing nearly no invasion of foam. The main conclusion from this study is that the less foam penetrating into an LPL, the higher the diversion capacity.

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History

  • Original manuscript received: 12 August 2003
  • Revised manuscript received: 23 August 2004
  • Manuscript approved: 18 January 2005
  • Version of record: 15 March 2005