RDD Director’s Blog – July 2012

On behalf of the Technical Directors (TD), I would like to draw your attention to a new article series in JPT called the Young Technology Showcase.  This showcase is part of the TD’s Technology Pipeline strategy and is focused on bringing young technology to the SPE membership.  Young refers to early in the technology life cycle where a technology first becomes commercially available.

If you are looking for new technology to apply to your fields, check out two sections of the June 2012 issue of JPT Online:  Young Technology  – Editor’s Column on page 16 and Young Technology Showcase article, starting on page 40.    Additional information regarding Young Technology is provided in the President’s Column of the December 2011 JPT Online.

atce_70w

Projects, Facilities and Construction Events at ATCE 2012

Here is a summary of Projects, Facilities and Construction events to be held at this year’s ATCE, 8-10 October in San Antonio, Texas. Click here for registration information.

Monday, 8 October 1400–1700 Paper Session – Enhancement of Facilities Technology
This session presents various operators’ experience to improve the facilities’ performance with the target to optimize design, extend the lifetime of the existing facilities, and improve the economics of the development. The session covers many facility applications such as water handling equipment, gas development, and application to abandon facilities.
Monday, 8 October 1930–2200 Special Event – Learnings from Facilities Megaprojects Dinner

This event will recognize some of the largest and most innovative projects from a projects, facilities, and construction standpoint.  Join us to benefit from the lessons learned from these challenging projects. Invited panelists will describe the effort that went into the concept, design, execution, and production of the following select projects: installation of massive production facilities in a short time span for several million BOPD in Saudi Arabia; large offshore facilities in Brazil; pioneering of deepwater projects in the Gulf of Mexico; and the Canadian oil sands projects in Alberta.Sponsored by:

 

Tuesday, 9 October 0830–1155 Technical Panel Session – Challenges in Projects, Facilities, and Construction
This session will focus on the challenges that engineers and managers in the Projects, Facilities and Construction discipline are facing now and are likely to face over the next five years. Panelists will discuss the technical challenges and risks in bringing projects to completion in a timely and cost effective manner. The session will also address issues facing PF&C discipline professionals, as well as opportunities for individuals to move into exciting new areas, including the skills required and what they can expect in terms of demand for their knowledge.
Tuesday, 9 October 1400–1700 Paper Session – Facilities Technology Applications
Technology application is always a question of selecting the right technology to fit for the field facilities. This session comprises an interesting selection of topical development concerns. In some cases, selected technology has to be changed for the appropriate application.
Wednesday, 10 October 0830–1155 Special Event – Knowledge Sharing on Separations
Reliable separation is becoming an enabling technology to develop remote location resources (e.g. arctic, deepwater, and subsea) and more difficult applications (e.g. heavy oil, produced water, and sand disposal). Separations expertise is scattered around the globe without opportunities to share separation technology, fundamental research, and device qualification, or network to discuss common problems. The SPE Separations Technology Section will help address these challenges by organizing events, capturing lessons learned, and eventually fostering some JIPs. This session covers separation topics ranging from issues with conventional separator design to emerging technology trends.
Bonet-Cunha

Enhanced Oil Recovery

Enhanced-oil-recovery (EOR) operations are what moves EOR processes from the laboratory to the field. They involve a series of activities, from a detailed planning stage to efficient application, consistent monitoring, and results analysis. When reviewing results from field pilots or full-field applications, it is noticeable that significant technical hurdles such as facilities, drilling and completion, and production-technology developments need to be overcome in order to deploy and run a successful EOR operation. Technology developments in water management, intelligent-well completions, and downhole innovation are key for EOR operations to achieve the expected increases in reserves.

Over the past year and during the first quarter of 2012, SPE was host to several events focusing on EOR operations, and more than 400 papers were presented. Several of them explored topics related to enhancements associated with the three key areas mentioned. Emphasis in many papers concerns extending the use of smart-well completion technologies to EOR operations, targeting customization to set out an EOR process and provide more flexibility for the solution to unexpected setbacks during process startup. Also, several publications stress the importance of downhole innovation aiming at oil- and gasfield production maximization by continuous optimization of steam and CO2 downhole injection rates in heavy-oil recovery and CO2-EOR processes, respectively.

Dealing with EOR operations adequately is a great challenge, and a broad and integrated set of competencies is required. Nevertheless, as some of the papers featured in this issue illustrate, success is attainable with the right use of technology and creativity. I hope that you enjoy reading these paper highlights and will search for additional interesting contributions available in the OnePetro online library.

Read the paper synopses in the June 2012 issue of JPT.


Luciane Bonet-Cunha
, SPE, is a senior reservoir engineer for Petrobras America in Houston. She has 27 years of experience in applied research and development related to reservoir engineering in exploration and exploitation projects in Brazil, Canada, and the US Gulf of Mexico. Before joining Petrobras America, Bonet-Cunha was an associate professor of petroleum engineering at the University of Alberta, Canada. She also worked for 16 years with Petrobras, Brazil. Bonet-Cunha holds a PhD degree in petroleum engineering from the University of Tulsa and serves on the JPT Editorial Committee.

McDonough

Wellbore Tubulars

We wear small bands on our fingers for many reasons. The rings have many meanings; the wedding ring may be the most common. This band, signifying no beginning or end, represents a union or reminds the wearer that he or she is married. It is traditionally worn on the left hand, on the vena amoris, the digit that the Romans believed was connected directly to the heart. Puzzle rings, or gimmel bands, are another type of ring used as wedding bands that has dual meanings. The word “gimmel” comes from the Latin gemellus and means “twin” or “paired.” Engaged couples would each wear one piece of the puzzle ring and, upon marriage, join the two bands with another provided by the priest. Once joined, the bands formed a puzzle that, if removed, was difficult to piece back together. Deceit that led to infidelity was made more difficult because the wearer might not be able to put the puzzle back together. Wedding rings have different traditions in eastern and western cultures, but they always hold a strong mental connection for the wearers.

Rings also tie us to our accomplishments or recollections. School rings and championship rings can tie us to a collegiate career or a significant athletic accomplishment. The purpose of these rings is to remember. I have always been inspired by a tradition that many Canadian engineers have of wearing an iron ring. The ring is worn on the little finger of the engineer’s dominant hand so that, when writing or tasking with the dominant hand, the engineer is reminded of his or her obligations. The tradition holds that the iron in the ring came from a bridge that failed and cost many lives. The ring is small and is designed to be a constant reminder. The tradition continues when the engineer retires; the ring is returned to service as an “experienced ring.”

Preventing failures in our field is imperative for safety and economic operation. Learning from these failures, properly documenting and remembering them, is important for avoiding catastrophes. We may engineer a process, a method, or a particular part to reduce failures and enhance operations. Solid-expandable-tubular technology is a fairly new technology that is gaining more promising and important applications in oil- and gas-wellbore design. Constant improvements to the deployment of this technology are increasing its reliability and number of applications. Heat treatment of the expansion-cone material used in an expanding tubular is one such modification. The drillpipe-connection phase of the drilling operation can be one of the greater opportunities for failures and mishaps. An improperly handled connection procedure can damage drillpipe; stick a drillstring; and, in the case of managed- pressure drilling, induce an unwanted influx. One of the selected papers reviews a database of drillpipe-connection damage, and another reviews a method for making connections in the managed-pressure environment.

Read the paper synopses in the June 2012 issue of JPT.

Casey McDonough, SPE, is a drilling engineer for Chesapeake Operating. He has 7 years of practical drilling experience working in the Permian Basin and with the Barnett and Marcellus shale. McDonough has nearly 20 years of combined consulting, managerial, technical, and field experience in the oil and gas industry. He has worked as a consultant for Knowledge Systems, providing clients with pore-pressure and wellbore-stability studies. McDonough also held technical and managerial positions in downhole logging-while-drilling development for Dresser and Halliburton, where he contributed to density, neutron, vibration, and hot-hole technology. He began his career as a field engineer for Sperry Sun Drilling Services and holds a BS degree in industrial engineering from the University of Oklahoma. McDonough serves on the JPT Editorial Committee.

Coulter

Well Stimulation

Well stimulation continues to be a hot topic in our industry, particularly with hydraulic fracturing of shales. Having been in the industry since the Dark Ages, (at least, it seems like it at times), it is interesting to see the technology changes over time and what areas are currently in the spotlight. Certainly, hydraulic fracturing continues to lead the industry interest; however, we do pump a lot of acid, and we have not forgotten its importance. Our acid blends have not changed much since the very early days— the late 1800s—of acidizing. Hydrochloric acid has been the mainstay, with primarily hydrofluoric acid and formic and acetic acids being the complimenting acids. Specialty acids, such as phosphonic, sulfamic, and others, have also been playing a role.

Major technology developments in nonproppant-fracturing well stimulation, as evidenced by the numerous publications over the last few years, have been primarily in carbonate acidizing. This is a continuing trend brought about by the significance of the carbonates to the world’s oil supply. However, our industry does use a lot of acid in the noncarbonates. One of those areas is in spearheading fracturing treatments to reduce near-wellbore tortuosity, most of these in sands and shales. My experience with this approach in horizontal shale wells has not always been successful; however, one of the papers selected for this month’s feature shows a unique acid blend that has shown some success in tight-gas-sand fracturing. Perhaps this and other unique acid blends could provide increased success in shales.

Horizontal wells in all reservoir types are now quite common, allowing our industry to exploit lesser-quality reservoirs economically. Shales are excellent examples. Many reservoirs have a high water cut, and stimulating wells in these reservoirs can be a real challenge. Acid-placement techniques, as well as diagnostics while acidizing, are a significant challenge to our industry. Of course, in our industry, challenges beget solutions. A recent development helping with well stimulation and production diagnostics is distributed temperature sensing (DTS) and distributed acoustic sensing (DAS). From reviewing numerous technical papers from worldwide SPE meetings held in the last year or so, the development and application of DTS and DAS appear to be in the forefront. Two of the papers selected for this month’s feature reflect on these developments and applications.

Readers are advised to review the following synopsized papers as well as the recommended additional reading to gain information on recent advancements in well stimulation.

Read the paper synopses in the June 2012 issue of JPT.

Gerald R. Coulter, SPE, is a consulting petroleum engineer and president of Coulter Energy International. He is involved in consulting and technology transfer of well-completion, formation-damage, and well-stimulation technology. Coulter is currently an instructor with PetroSkills. His industry experience includes work with Sun Oil/Oryx Energy Company, Halliburton, and Conoco. Coulter has authored numerous technical papers and holds numerous patents, has been chairman of and has served on numerous SPE committees, and is currently serving on the JPT Editorial Committee. He holds a BS degree in geology and a BA degree in chemistry from Oklahoma State University and an MS degree in petroleum engineering from the University of Oklahoma.

Misselbrook

Coiled Tubing Applications

The coiled-tubing (CT) industry has experience unparalleled growth in the past year, driven directly by the massive expansion in multistage-fracturing operations in North America. Various sources estimate that the US consumed 50% of the world’s CT in the past 12 months, helping to contribute to a massive 80% growth in product coming off the CT production lines.

The growth in the United States was fueled primarily by three applications: milling out composite plugs, milling out fracture-sleeve ball seats, and toe shoots (the name given to the first perforating operation before plug-and-perforate operations). Because toe shoots take place without any pressure on the well, the amount of CT life consumed by fatigue during the operation is small. Plug or seat milling, on the other hand, takes place after fracturing operations are complete and with the wellbore fully pressure charged by the formation; therefore, the CT life consumed by fatigue is high. Superimposed over the wellbore pressures are the pressures arising from circulating fluids through the CT and the milling assemblies. In some of the higher-pressure shale plays, CT strings last only for a few jobs.

Accordingly, any technology that reduces the superimposed pressure could lead to longer CT life and potentially to lower completion costs. Two of the papers selected for this month’s issue involve new technologies that might be helpful to operators in this respect.

However, of possible greater concern to CT companies in North America is the fact that CT use is now clearly dominated by well-completion operations, or, to put it another way, by rig count. Until recently, the CT intervention business was primarily remedial in nature and, thus, was partially cushioned from the extreme cycles experienced by drillers. However, in North America, a change has already arrived and, with gas prices at historic lows, CT service companies, CT pipe manufacturers, and CT equipment manufacturers probably need to prepare for the same swings that the rest of the well-construction industry is used to.

Read the paper synopses in the June 2012 issue of JPT.

John Misselbrook, SPE, is senior advisor global coiled tubing with Baker Hughes. Previously, he was with Nowsco Well Service Company, which merged with BJ Services in 1996. Misselbrook has worked in various operational, engineering, research, and management roles involving CT in the North Sea, Canada, Southeast Asia, and theUnited States. He was a member of the original team of engineers involved directly in the development of improved engineering techniques for underbalanced drilling in western Canada in 1991. Misselbrook subsequently became responsible for Nowsco’s initiative to develop underbalanced-drilling technology by use of CT. He holds several US patents and has authored several SPE papers on the use of CT. Misselbrook is a mechanical sciences graduate of Cambridge University. He served on the 2008 and 2009 SPE/ICoTA Coiled Tubing and Well Intervention Conference Committees and serves on the JPT Editorial Committee.