The oil industry has always been innovative, even under adverse and challenging conditions imposed by the nature of upstream projects. In the past, drilling and completion activities have faced the complexity of the wells and tougher operational and environmental regulations with ingenuity and efficiency.
Some prospects considered not feasible 5 years ago are delivering an attractive rate of return to shareholders after the implementation of new techniques. On a day-by-day basis, deepwater, extended-reach, slimhole, and environmentally sensitive drilling projects are reaching the limit of industry capability and pushing for faster evolution in terms of technology, equipment, and procedures. It is not rare anymore to deal with prospects that require pressure ratings of 20,000 psi, temperatures greater than 350°F, and measured depths to 40,000 ft.
These challenging project characteristics are leading to a review of conventional techniques and the use of innovative technology for wellbore positioning in a thin oil column, long horizontal drilling and completion legs, extremely low fracture margin in deepwater wells, and downhole tool telemetry. In the case of extended-reach wells (ERWs), the extension of horizontal legs aligned with low gradient fracture in deepwater projects requires an appropriate pressure-management system to mitigate the effect of friction losses at bottomhole conditions.
The horizontal legs of multilaterals and ERWs are reaching lengths of 11,000 to 12,000 ft, with corresponding high friction losses that preclude the setting of casing shoes at planned depth in conventional drilling methods because of the equivalent circulating density (ECD). This challenge becomes even more critical when dealing with deepwater environments. Techniques such as the Reelwell drilling method (RDM) and managed-pressure drilling (MPD) have advanced considerably in recent years and are now feasible alternatives to mitigate the ECD and, consequently, are helping the execution of ERWs onshore and offshore.
For example, RDM has a unique flow architecture that uses a conventional drillstring combined with an inner string to form a dual-conduit drillstring. This arrangement allows the return fluid containing cuttings to be transported back through the inside of the drillstring, thus eliminating the ECD. RDM also has the advantage of increasing the drilling envelope for ERWs because of torque and drag reduction and optional hydraulic weight on bit caused by a piston-type arrangement at the drillstring.
It is difficult to comment about all the new available technologies in this summary, but the following papers address other advancements that are making possible the continuity of drilling and completion activities in a responsible, safe, and feasible way.
This Month's Technical Papers
Recommended Additional Reading
SPE 166143 Multilateral Wells in the Urucu Field of Western Brazil: Reducing Environmental Impact in the Amazon by Sandro Mendes, Petrobras, et al.
OTC 23985 Combining Contemporary and Tested Technologies To Achieve Successful Deepwater Extended-Reach Completions by Ray Brister, Chevron, et al.
SPE/IADC 168049 New Rotary-Shouldered Connection Expands the Capability of World-Record ERD Operation by S.R. Sanford, ExxonMobil, et al.
|Alvaro Felippe Negrão, SPE, is a deepwater drilling consultant for Chevron. Previously, he has been with Woodside, Repsol, Halliburton, and Petrobras. In Negrão’s 35-year petroleum engineering carrier, he has been in drilling and completions engineering and operations for wells in deepwater Gulf of Mexico, Brazil, North Sea, west Africa, Mediterranean, and Caribbean; new-ventures evaluation; and asset management. Negrão has served on several SPE committees and currently serves on the JPT Editorial Committee and as Vice Chairperson for the SPE OTC Committee. He holds a BS degree in civil engineering and MS and PhD degrees in petroleum engineering.|
Alvaro Felippe Negrão, SPE, Deepwater Drilling Consultant, Chevron
01 May 2014
Directional Drilling Becomes Office Work at Chevron, Hess
Moving their directional drillers into their Houston real-time remote operations centers has improved drilling efficiency for two of the top shale producers.
Factory-Model Approach Improves Performance of Coiled-Tubing Drillout
This paper presents a factory-model approach to improving CT drillout performance that has been used successfully for more than 3 years and has become standard practice.
Multilateral and Complex-Trajectory Wells
The oil industry is currently undergoing a technological transformation that will add value, improve processes, and reduce cost. Future drilling engineers will have knowledge of robotics, automation, and organizational efficiency, which is highly appealing for recruitment.
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