ESP Teardown and Root Cause Failure Analysis


Disciplines: Production and Operations

Course Description

This advanced course is intended for artificial lift and production professionals currently working with or managing ESPs. The teardown (or dismantle) of the ESP is the final phase of an ESP’s operation, but one that can give the most information on how the ESP performed during its life. Additionally, and maybe more importantly, the teardown and subsequent analysis can tell you why it failed. This key step is not simply taking each component apart, the ESP must be disassembled in a particular order, carefully inspecting for specific failure modes at each step, and, that order may vary with conditions and circumstances.

Learning Objectives:
 
  • Types and expectations of ESP teardowns and failure analyses
  • How to incorporate failure analysis into daily operations
  • Who should participate in the failure analysis process
  • ESP failure modes caused by various operating conditions
  • Vendor nomenclature and procedures for failure analysis
  • Determining root cause

Learning Level

Advanced

Course Length

1 Day

Why Attend

To gain a better understanding of the teardown process and how to use teardown data to assign a failure root cause.

Who Attends

Artificial lift or production professionals who already deal with daily ESP operations or continuous improvement.

Special Requirements

Students should have an existing understanding of ESP equipment and operations.

CEUs

0.8 CEUs (Continuing Education Units) are awarded for this 1-day course.

Additional Resources

This course has a supplemental book located in our SPE Bookstore entitled Electric Submersible Pumps (Digital Edition). Please check out this valuable resource!

Cancellation Policy

All cancellations must be received no later than 14 days prior to the course start date. Cancellations made after the 14-day window will not be refunded. Refunds will not be given due to no show situations.

Training sessions attached to SPE conferences and workshops follow the cancellation policies stated on the event information page. Please check that page for specific cancellation information.

SPE reserves the right to cancel or re-schedule courses at will. Notification of changes will be made as quickly as possible; please keep this in mind when arranging travel, as SPE is not responsible for any fees charged for cancelling or changing travel arrangements.

We reserve the right to substitute course instructors as necessary.

Instructors

Jeff Dwiggins has worked in the oil and gas industry for 30 years and in the ESP industry since 1989.  In 2002 Jeff founded Dwiggins Consulting LLC which is focused on improving performance and reliability of ESP systems.  In 2004, Jeff founded Artificial Lift Solutions (ALS), a Singapore company that works internationally on major artificial lift projects in the Middle East and throughout Asia.  Jeff holds multiple patents, has authored several SPE papers and articles, and currently supports projects all over the world.  Jeff and his associates offer approximately 250+ years of experience in the artificial lift industry.

 

None Kristen Munguia graduated in 2016 from the University of Texas at Austin with a Bachelor of Science in Petroleum Engineering. Following university, she moved to Midland, Texas to work for Schlumberger as an Artificial Lift Field Engineer. While working as a field engineer she participated in hundreds of ESP installations, pulls, and troubleshooting efforts while occasionally stepping into the field dispatcher role. Kristen completed multiple trainings in field engineering, variable speed drive (VSD) troubleshooting, and ESP application/design courses. A career shift was made in 2018 to Apergy/ChampionX as a Reliability Engineer focusing on performing Dismantle, Inspection, Failure, Analysis (DIFA). In August 2020 Kristen began working as a Reliability Engineer for Dwiggins Consulting still focusing on performing DIFAs and tracking reliability metrics.